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Buyer's Guide | OCEMS | Emission Monitoring

Extractive vs. In-Situ OCEMS (Online Continuous Emission Monitoring Systems)

by Rutvij Shah on 01/04/24

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Understanding the distinctions between extractive and in-situ CEMS is crucial for selecting the right system for your emission monitoring needs. Below is a detailed comparison presented in a tabular format for your convenience.
Generic Differences
Aspect
Extractive CEMSIn-situ CEMS
Sampling MethodGas samples are extracted from the emission source and transported to an external analyzer.Measurements are conducted directly within the stack or duct without extracting the gas sample.
Measurement LocationAnalyzers are located outside the stack, often in a controlled environment like an analyzer shelter.Sensors or analyzers are installed directly into or across the stack, measuring emissions in real-time
Space RequirementsNeeds additional space for external equipment like shelters and conditioning units.Minimal external space needed as equipment is mounted on or within the stack.
Environmental ConditionsAnalyzer panel is kept controlled environments hence NO impact of harsh environmental conditions.Materials must be compatible with local environmental factors like monsoons and high humidity to withstand the harsh stack conditions.
Applicability in Indian ContextSuitable for all industries in India as there is NO impact of different harsh environmental conditions.Check required to ensure equipment must withstand local stack conditions.
Technical Capabilities
Aspect
Extractive CEMSIn-situ CEMS
Suitability for Different GasesCapable of measuring a wide range of gases, including those sensitive to temperature and pressure changes.Best suited for gases that can be measured directly; may face challenges with sticky or corrosive gases.
Response TimeComparatively slower response but does not have any major impact as data sent to server is real-time.Faster response with real-time or near real-time measurements.
Influence of Stack ConditionsLess influenced by variations in stack conditions due to sample conditioning prior to analysis.Measurements can be affected by temperature, pressure, and particulate levels within the stack.
Compliance with RegulationsWidely accepted and proven technology that meets international and Indian regulatory standards.Accepted by regulatory bodies but may require demonstration of equivalency and adherence to specific guidelines.
Ease of Use
Aspect
Extractive CEMSIn-situ CEMS
Installation CostsSimple probe installation but needs connection between the probe and shelter.Specialized equipment required to mount OCEMS properly on the stack.
LongevityAs analyzer is in shelter area, the equipment can easily run for 10+ years.It is made to be durable but Harsh stack conditions can impact equipment longevity.
Ease of CalibrationEasier calibration performed on external analyzers in controlled conditions.Calibration can be more challenging; may require on-site calibration gases or built-in reference cells.
Ease of MaintenanceRegular cleaning of filters from analyzer placed in shelter.Optical surfaces of analyzer mounted on the chimney may require periodic cleaning.
Ease of Spares ReplacementVery simple as the analyzers and sampling system are in shelter and can be easily replaced.Complex and may require permissions from EHS team as person will have to climb on stack

Recommendations for Indian Clients


Assess Environmental Conditions

Consider local factors such as temperature extremes, dust levels, and humidity, which can affect system performance

Regulatory Requirements

Ensure the chosen system meets all CPCB norms and can provide data in the required formats.

Maintenance Capabilities

Evaluate your facility's ability to maintain complex systems.

Cost-Benefit Analysis

Weigh the initial investment against long-term operational costs and benefits.

By understanding these differences, you can make an informed decision that best suits your operational needs and compliance obligations in the Indian industrial context.

References:

Guidelines for Continuous Emission Monitoring Systems (CEMS) byCentral Pollution Control Board (CPCB), India

Performance Specifications for Continuous Emission Monitoring Systems byU.S. Environmental Protection Agency (EPA)

Stationary source emissions — Determination of the mass concentration of carbon monoxide, carbon dioxide, and oxygen byInternational Organization for Standardization (ISO)

Air quality — Certification of automated measuring systems — Part 3: Performance specifications and test procedures for automated measuring systems for monitoring emissions from stationary sources byEuropean Committee for Standardization (CEN)

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