FGD-X
Fixed point Gas Leak Detector
Microcontroller-based Gas leak detector for detecting Flammable Gas Hazards, Toxic Gas Hazards and Asphyxiant (Oxygen Deficiency) Hazards at fixed points in industry.
Monitoring Today,
Preserving Tomorrow
process gas analysis
Process Gas Analysis refers to the continuous monitoring and measurement of gases involved in industrial processes. This is done to ensure optimal process control, energy efficiency, product quality, and regulatory compliance. In industries such as chemical manufacturing, oil and gas, power generation, and food processing, analyzing process gases is critical for maintaining operational safety and efficiency. Process gas analyzers help industries monitor gases like oxygen, carbon dioxide, nitrogen, and various hydrocarbons in real time, providing valuable data to optimize production processes and ensure environmental compliance
*Terms and Conditions Applied:
- PRIMA will only measure combustion efficiency of single boiler and give report for FREE.
- If multiple boilers present at the company, except the first one all others will be chargeable.
- All Travelling and Lodging expenses to be born by the customer
*Terms and Conditions Applied:
- PRIMA will only measure combustion efficiency of single boiler and give report for FREE.
- If multiple boilers present at the company, except the first one all others will be chargeable.
- All Travelling and Lodging expenses to be born by the customer
Analyzing process gases
Process gas plant
Process gas analysis
Key Benefits
6 key benefits of using Process Gas Analysis systems in your plant
Enhanced Product Quality
Monitoring the composition of process gases ensures consistent product quality by maintaining precise control over production parameters.
Poor ambient air quality affects not just the external environment but also employee health, increasing absenteeism and lowering productivity
Improved Operational Efficiency
Optimized operations lead to lower energy usage and reduced operational costs, directly improving the bottom line.
Real-time gas analysis provides critical data for fine-tuning industrial processes, optimizing combustion, and reducing energy consumption.
Regulatory Compliance
Avoiding fines and legal issues protects the business financially and ensures continuous, uninterrupted operations.
Monitoring process gases helps industries comply with environmental regulations by controlling emissions and ensuring pollutant limits are not exceeded.
Safer Working Environment
Protecting workers from exposure to toxic or explosive gases reduces accident risks, insurance premiums, and potential legal liabilities.
Process gas analysis helps detect potentially hazardous gases, ensuring that harmful gas concentrations are identified and managed before they pose safety risks.
Reduced Energy Costs
Lower energy consumption translates directly into reduced operating expenses, improving profitability.
Process gas analysis allows industries to optimize fuel usage and minimize excess gas consumption, leading to significant energy savings.
Increased Equipment Longevity
Extending the lifespan of critical equipment lowers maintenance and replacement costs, improving the overall cost structure of the business.
Continuous gas monitoring helps prevent equipment damage caused by excessive or corrosive gas levels, reducing wear and tear.
Products we provide
To detect Process Gas
PGD-X
Portable Single Gas Detector
Portable equipment to detect microcontroller-based Gas leak detector for detecting Flammable Gas Hazards, Toxic Gas Hazards and Asphyxiant (Oxygen Deficiency) Hazards.
PGD Max
Portable Multi-Gas Detector
Portable equipment to detect microcontroller-based Gas leak detector for detecting Flammable Gas Hazards, Toxic Gas Hazards and Asphyxiant (Oxygen Deficiency) Hazards.
Use Cases
10+ most used applications of Process Gas Analysis
Oil Refineries
Detecting leaks of flammable gases such as methane, propane, and butane in refining units
Benefit: Prevent catastrophic fires or explosions in high-risk environments
Chemical Industry
Monitoring toxic and corrosive gases like chlorine, ammonia, and hydrogen sulfide in chemical units
Benefit: Protect workers from exposure to harmful substances and ensuring safe manufacturing process
Pharmaceutical Industry
Detecting nitrogen leakage in spray-dryer areas in pharmaceutical units
Benefit: Protect workers from Asphyxiation and ensure they get safely evacuated
Power Generation Plant
Monitoring hydrogen gas leaks in cooling systems of power generators
Benefit: Preventing fires and ensuring the efficient operation of power generation systems
Drug Synthesis
Ensuring the safe handling of volatile organic compounds (VOCs) and other hazardous gases used in drug synthesis
Benefit: Maintain cleanroom environments and protect personnel from toxic exposure
Food & Beverage
Detecting carbon dioxide (CO2) leaks in beverage carbonation processes
Benefit: Preventing worker asphyxiation and ensuring product quality
Petrochemical Industry
Monitoring flammable and toxic gases like ethylene and propylene during petrochemical production
Benefit: Minimizing the risk of explosions and health hazards
Underground Mines
Monitoring methane and carbon monoxide in underground mines
Benefit: Preventing explosions and protecting miners' health
Fertilizers
Detecting ammonia leaks during the production of nitrogen-based fertilizers
Benefit: Ensuring the safety of workers and preventing environmental contamination
Smelting & Refining
Detecting leaks of carbon monoxide (CO) and other toxic gases during smelting and refining processes
Benefit: Prevent worker exposure to harmful gases and ensure compliance with safety regulations
Water Purification plant
Detecting chlorine gas leaks in water purification processes
Benefit: Ensuring the safety of plant operators and maintaining safe water supply
Dyeing & Finishing
Detecting gases like ammonia and formaldehyde used in dyeing and finishing processes
Benefit: Ensuring safe working conditions and compliance with environmental regulations
Storage & Transport
Monitoring for leaks of methane and other gases during LNG storage and transport
Benefit: Preventing fires and ensuring the safe handling of LNG
Clinker Production
Monitoring carbon monoxide and other harmful gases during clinker production
Benefit: Ensuring worker safety and reducing environmental impact
Biogas production & Storage
Continuous monitoring of methane and hydrogen sulfide during biogas production and storage
Benefit: Maximize the efficiency and safety of biogas plants
Bleaching & Chemical
Detecting sulfur dioxide (SO2) and chlorine dioxide (ClO2) in bleaching and other chemical processes
Benefit: Ensuring worker safety and preventing environmental pollution
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